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How To Weld Titanium To Aluminum. You need to use an aluminum filler wire for the process. However be sure to weld on plates 3mm thick and above to avoid burning through and ruining the plate.
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In welding titanium and aluminum to each other using an aluminum filler welding wire the essential characteristic is that at the alloying melt boundary on the titanium side the temperature is at. Welding aluminum and titanium requires massive amounts of heat. The maximum allowable amount of oxygen in the weld metal is 030 while nitrogen comes in at only 015.
When welding a titanium alloy the next lowest strength alloy should be employed as a filler wire.
The same considerations are true when GMAW welding of titanium. Welding titanium to steel together requires you to use 99999 pure Argon gas with either the TIG or MIG welding procedure. When welding a titanium alloy the next lowest strength alloy should be employed as a filler wire. The following is a simple guide to help understand the basics of welding titanium.
