Welding For Battery Tabs. Micro TIG welding can also handle up to 0020-inches 500 micron thick material with a 200 A output power supply but thicker tab material requires additional heat that can be a safety concern. Although it usually requires large generally immobile and expensive machines electric resistance welding also known as ERW is a clean and efficient method of joining weld tabs to battery ends.
Welding success also depends in part on the battery itself. Get 2 thick copper conductors and you can get these conductors from the COPPER shaded ring induction motor. Welcome to my latest project a Capacitive Discharge CD welder.
The Omega PA250i Copper Tab Battery Welding System is capable of welding highly conductive metals such as copper and aluminum.
Micro TIG Welding. This system brags an all new design and performance. Get the Nickel alloy strips to weld the battery tabs. Sunstones battery tab welding systems will allow you to create your own battery packs using nickel tabs.